Midstream Plant Operational Efficiency Upgrades

Oil & Gas     |    Midstream

Location     |    Colorado

The Challenge

The client required critical piping and equipment modifications to improve operational efficiency and system reliability within an existing process unit. The project needed to address issues related to a pocketed bypass line and inefficient drainage while maintaining compliance with the client’s design and safety standards. The work also had to be executed within a strict outage window, demanding precise coordination and expedited engineering deliverables to support construction readiness and minimize downtime.

The Solution

Halker executed a comprehensive redesign of the bypass piping system to optimize flow control, drainage, and accessibility. The modifications included relocating and elevating the bypass line and control valve to align with the existing cooler inlet pipe rack height, adding a liquid collection point to improve drainage efficiency, and installing a 2-inch drain line from the dead leg to the knockout drum. The team also replaced the existing tank with a new unit, incorporating tie-point designs for inlet and outlet nozzles, updated piping, and valve configurations. A new 3-inch bypass line was installed to support improved system flow and control.

To support construction and ensure a seamless integration with the client’s existing infrastructure, Halker provided an updated Piping & Instrumentation Diagram (P&ID), revised 3D model, and updated piping isometrics for fabrication and installation. Structural sketches were prepared to document modifications to existing supports, and a complete Bill of Materials was developed for all piping components. All design work was performed in full compliance with the client’s specifications and applicable safety standards.

Through close collaboration and disciplined execution, Halker delivered the project on schedule and within scope, enabling the client to achieve enhanced system performance, improved operational reliability, and continued compliance with internal and regulatory requirements.